CARGILL: CARGILL BCN

PENDING VALIDATION

Welcome


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Activities and scope of the Environmental Statement


Include a summary of the organization's activities, products and services, the organization's relationship to central organizations, if applicable, and a clear and unambiguous description of the scope of the EMAS registration, including a list of the sites included in this registration.

CARGILL SLU in its Barcelona plant, is committed to the continuous improvement of its processes, so it focuses its activities to the operational control of the Environment and the Health and Safety of its Workers, currently has EMAS certification (Regulation (EU) 2018/2026), and is also certified in ISO 14001:2015 . During 2020 the EMAS certification ES-CAT-000013 was renewed until 18/01/2024.

 

CARGILL SLU complies with legal regulations and performs the necessary controls to ensure that the environmental aspects and impacts generated by its operations are minimized.

During 20120 several continuous improvement projects were carried out to improve important aspects of environmental, process and labor safety.

 

- Acquisition of new ship unloading machine (GEA-GOLFFETTO)

- Removal of the oldest ship unloading machine in the plant (Saint Nazaire).

- Replacement and renewal of all dock conveyors.

- Commissioning of the environmental monitoring station in the SAM boiler.

- Exterior painting and waterproofing of concrete bean silos numbers 7, 8 and 9.

 

Currently, with the focus on continuous improvement, the following projects are planned to be executed during 2021-22:

 

- Installation of a new, more efficient process boiler.

- New Boiler and Extraction Building Enclosure

- Substitution and installation of new soybean meal drying and cooling equipment.

- Waterproofing of the roofs of the bean silos numbers 1-2-3-4-6-7.

- Installation of new seawater exchanger

- Construction of new truck loading area for soybean meal and oil.

 

All these projects are expected to improve energy efficiency, water consumption, allergen emissions, among other environmental indicators.

 

In addition to these projects, CARGILL SLU has carried out several improvements, among which we highlight:

 

- Diagnosis, repair and exterior painting Silo 6 and 7

- Start of construction of the two new silos 8 and 9.

- Creation of a temporary maintenance warehouse at the plant entrance.

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Description of the Environmental Management System


CARGILL SLU has been ISO 14001 certified since 1998, on September 14 and as a result of this it voluntarily adhered to the Community Eco-Management and Audit Scheme (EMAS) since 2001, obtaining its first EMAS certification.

(E-CAT-S-000013), complying with Regulation (EC) No. 1221/2009, which was renewed in 2018 with Resolution of 23-05-18. Regulation (EU) 2018/2026.

 

On an annual basis, and as established in the ISO 14001 standard, an audit is carried out by a certifying entity, in this case AENOR, in order to evaluate the management system and detect failures in order to take the pertinent actions for improvement.

 

CARGILL SLU during 2019 carried out the adaptation of the management system from the ISO 14001:2004 standard to the 14001:2015 version, which was audited by AENOR on June 26 and 27, 2019.

 

Taking into account the new Regulation 1505/2017, which amends Annexes I, II and III of Regulation (EC) No. 1221/2009, CARGILL SLU performs the identification and assessment of its risks and opportunities, identification of its context and stakeholders, continues to perform internal and external communications of its Management System and reinforces the participation and consultation of its workers in its workplace. This environmental statement is made based on Annex IV of Regulation (EC) No. 1221/2009, including, however, aspects requested in Regulation 1505/2017.

 

CARGILL SLU currently has Environmental Authorization reference B1CS160151 of 2019. The plant submitted a substantial change of this environmental authorization on 23/03/2016 that includes all the changes that the facility has been undergoing to date both at the level of facilities and productions and consumptions. The resolution of this. Registration no.: 9013E-748/2016; File no.: B1CS160151 was approved at the beginning of 2019. During 2019, 2 non-substantial changes were submitted due to the projects for the replacement of the Hexane buried tanks with file B1CNS190246 and the replacement of the Desolventization and Toasting (DT) equipment for white flakes, with file B1CNS190156. During 2020, a non-substantial change B1CNS200072 was presented, where information was updated regarding the quantities of raw material and finished product stored, updating the quantities of waste and new sources of atmospheric emissions.

 

The plant also received the requirement to perform an unscheduled Environmental Inspection at the request of the Direcció General de Qualitat Ambiental i Canvi Climàtic de la Generalitat, this inspection was carried out during the days during October 8 by Dolors Giménez Montero

Tècnica del Servei d'Informació, Inspecció i Control Ambiental d'Activitats. This inspection was to check compliance with the new Environmental Authorization of file B1CS160151 and the non-substantial change of file B1CNS190156 .

 

Additionally, wastewater is discharged into the public sewage system of the Port of Barcelona. There is a discharge authorization granted by the Metropolitan Area of Barcelona on 26/07/2016 Registration No. 6714 Exp. 2465/15 Doc. 1243/2016.

 

Due to the production process, atmospheric emissions of PST, CO2, VOCs, and NOx are generated, which are controlled through equipment maintenance and verified through measurements by an external company, in this case ADDIENT, showing that they are within parameters. According to the CAPCA classification of atmospheric sources. During 2019, PST measurements were carried out in Foci 702, 703, 751B, 707A, 751A, 704, 707B, and combustion gases from Foco 3171 Natural gas boiler.

 

The Environmental Management System applies to all the processes of the CARGILL SLU plant at its Barcelona site.

 

As a point to highlight and as a sign of continuous improvement and pollution prevention, included in the Center's Policy, Cargill developed at the end of the 90's an extraordinary plan for the reduction of dust emissions to minimum levels well below those existing in this type of industry worldwide. This emission prevention control plan, once developed and implemented, achieved excellent results and merited the Company's internal worldwide recognition, granting the Plant the "Achievers Recognition Award". This recognition is a prestigious award granted by CARGILL in which all Cargill Plants of all divisions worldwide compete and in which the technical improvements used are rewarded. Likewise, these minimization processes were approved by the Barcelona City Council Authorities.

 

The plant renewed its concession with the Port in February 2016 for the next 20 years, thus ensuring its activity in the Port of Barcelona with the implementation of several projects to improve the facilities and their operation. 

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Location and contact


Address: Moll Álvarez de la campa, 2 Barcelona. Tel: - Mail: -
Web: https://www.cargill.es

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Main and secondary CNAE code:


Organizational Policy


Environmental protection, occupational health and safety, health and safety Health and Safety and Food Safety protection are part of the basic policies of Cargill SLU Barcelona Plant.

 

This Policy assures the commitment to adhere to the following Fundamental Principles:

 

ENVIRONMENT

  • Comply and ensure continuous compliance with current environmental legislation and regulations, as well as the requirements established internally and externally by Cargill. Work to achieve and ensure effective protection of the environment, using the best available techniques. Likewise, to ensure the rational use of natural resources, aiming to optimize the consumption of energy, water and natural gas in the Plant, thus collaborating in the achievement of sustainable development.

  • Evaluate the environmental aspects caused by our soybean crushing activity, in order to prevent, eliminate or reduce them as much as possible, paying special attention to atmospheric emissions, waste generation and management, discharges into the aquatic environment and noise.

  • Establish environmental objectives and goals, having programs to review and achieve them, in order to achieve, with the participation of the entire organization, a continuous improvement of our environmental performance, implementing pollution prevention.

  • Promote the minimization of waste generation and ensure its correct internal and external management.

  • To make the environmental declaration on an annual basis with transparent and truthful information.

 

HEALTH AND SAFETY

  • Improve and increase the safety culture of all plant personnel.

  • Involve all personnel in communicating and eliminating conditions or behaviors that could lead to serious or fatal accidents (SIF).

  • Identify the hazards and risks present in all our activities and work areas, notify them to our personnel together with the corresponding prevention and control measures, in order to eliminate or minimize accidents, injuries and occupational diseases derived from them.

  • To protect the health and well-being of our personnel, providing them with a safe, healthy and healthy work environment and working conditions in accordance with applicable laws.

  • Develop, implement and maintain a management system based on strict compliance with national and international laws, regulations and standards related to occupational health and safety and at the same time, with Cargill's corporate policies and standards.

  • Develop education, training and awareness plans for our personnel on the obligations and responsibilities inherent to occupational health and safety, and make them participants in the system and in the surveillance so that these policies are effective.

  • To promote and maintain continuous improvement of the safety management system, processes and performance related to occupational safety and health. health and safety performance based on audit findings, analysis of statistics and data, corrective and preventive actions and other sources of improvement.

FOOD SAFETY

  • Cargill is committed to providing services, food and products that are safe for people and animals.

  • We will use only those suppliers and systems for product development, procurement, supply chain, transportation, warehousing, manufacturing and distribution that ensure the Food Safety/Security and regulatory compliance of our products.

  • All relevant Food Safety aspects will be communicated internally and externally.

  • We will comply with the Food Safety/Security requirements that we have agreed with our customers.

  • All Cargill business units, functions and employees are responsible for ensuring the safe manufacture of products that comply with applicable laws and regulations and Food Safety/Food Safety and Quality requirements.

 

GENERAL

  • Cumplilegal, regulatory and regulatory requirements.regulatory, normatives and regulatorys in forces.

  • Comply with the requirements of requirements of interested parties.

  • To have the necessary elements and measures in place to avoid accidents or incidents that could have a negative impact on the environment, health, occupational safety, etc. Safety and Food Safety.

  • Establish procedures and channels of permanent communication and information with our employees, customers, suppliers and the general public about the repercussions of our activity on the environment, occupational health and safety. health and safety and Food Safety.

  • To provide the financial, human and technological resources necessary for the conservation and conservation conservation, pollution prevention and the occurrence of and occupational accidents of occupational accidents, promotion of workers' health and protection of protection food safety.

  • Pre-assess organizational changes to ensure that they do not have a negative impact on environmental conservation, occupational health and safety, health and safety, and the environment. health and safety and food safety.

  • Encourage active participation, involvementawareness and sense of responsibility of all our employees in relation to the impact of their work on the environment, health, safety and security. Safety and Food Safety, through adequate and continuous education and training, providing the necessary resources for this purpose.

  • Select those suppliers that meet our requirements for our products and services.

  • tion of raw materials and ingredients

  • Identify risks and opportunities related to the Environment, Health, Safety at Work and Food Safety, in order to control the risks and opportunities related to the Environment, Health, Safety at Work and Food Safety, in order to control the risks and opportunities related to the Environment, Health, Safety at Work and Food Safety.oor optimize them.

  • Continuous improvement of processes.

 

This Policy is part of CARGILL'sithin CARGILL's basic management principles. It will be reviewed and published annually, communicated to all employees and made available to the public.

 

Missions


Cargill's goal is to deliver nutrition globally in a safe, responsible and sustainable manner. We combine our experience with new technologies and expertise, making us a trusted partner to customers and suppliers in the food, animal nutrition, agriculture, financial and industrial sectors in more than 125 countries. To this end, we have:

✓ 160,000 employees

✓ Working in 70 countries

✓ More than 150 years of experience.

We founded our company on the belief that "Our word is our commitment". This is the standard by which we do business. We are committed to working responsibly as we pursue our goal of being the global leader in empowering people.

Cargill has been present in Spain since 1960. Today it operates through its sole legal entity, Cargill S.L.U., and has around 700 employees located at its headquarters in Sant Cugat del Vallés and production plants in Martorell, Reus, Mequinenza and Barcelona.

Cargill S.L.U. has always been committed to constant innovation and quality, both in all its products and in its manufacturing processes.

Cargill S.L.U. is structured by business units and its scope is as follows:

Agriculture. Through the Grains & Oilseeds business unit in Spain, its activity consists of:

✓ Milling of soybeans and sunflower seeds, from which flours and oils are obtained.

Refining and packaging of soybean, sunflower and corn oils, also from another of our businesses in Spain, for supply to the food industry.

✓ Import of cereals and protein meals.

The cereals, flours, oilseeds and protein crops that we process and market come mainly from Brazil, Argentina, the United States, France and the Black Sea (Ukraine, Romania, Bulgaria and Russia).

Sales and distribution take place mostly in Spain and Portugal and are mainly aimed at the compound feed manufacturing sector for animal feed.

The environment in which the business operates is very competitive and mature, requiring a high level of specialization and a very competitive cost structure. Currently, there is an excess of milling and refining capacity installed, as well as multiple operators, both local and international.

The business is heavily exposed to variations in supply (production) and demand (consumption). Supply, in particular, is impacted every year by the weather, and both supply and demand are also directly impacted by the macro situation of the countries where the main crops are produced and those where they are consumed, as well as by the legislation in force in each country, for example, political decisions or tariff barriers that governments may impose on certain raw materials or flows of goods between countries.

The business strategy is to become the reference leader in the animal and human food market through a differentiated offer of products and services.

Animal nutrition and protein. Our Cargill Animal Nutrition (CAN) business unit, through its NutralSCA® brand, provides highly innovative products and services to thousands of customers: animal producers, feed mills and specialty distributors.

Cargill Animal Nutrition has two production plants in Mequinenza (Zaragoza), one for the production of concentrates and feed for first ages for all species and another, inaugurated in October 2018, for the production of premixes through the most advanced technology, guaranteeing the absence of cross-contamination.

This important investment has strengthened Cargill's leadership position in the Spanish animal feed market, improving logistics and distribution systems, streamlining our services to the maximum and, consequently, the service we offer our customers.

The animal production market in Spain has consolidated in recent years as one of the most important at European and world level. Its high volume, together with the associated industrial fabric, has made it one of the world's leading exporters, fundamentally in the pork market. The meat industry is the fourth largest industrial sector in our country, behind only the automobile industry, the oil and fuel industry and the production and distribution of electrical energy. Although a significant part of the meat and livestock sector is made up of small and medium-sized companies, this has not prevented the gradual development and consolidation of large business groups, some of them leaders on a European scale.

Cargill Animal Nutrition works with its customers by adapting its products and services to the needs of animals in their different production stages, with a clear focus on food safety and sustainability. We leverage the power of global and local research and development, customizing feed and service solutions, which together with the extensive practical experience of our teams in application, product development and production processes, make us one of the leaders in animal nutrition.

Food. Cargill Starches Sweeteners and Texturizers (CSST) in Spain is focused on the manufacture of glucose, starch, starch derivatives, proteins, lipids and dietary fibers. The main raw material is corn supplied by the Grains & Oilseeds business unit in Spain. It also acts as distributor in Spain and Portugal of texturizers manufactured in European plants.

Its portfolio of natural ingredients comes from cereal extracts (starches, soy proteins, lecithins), algae (carrageenans), fruit (pectin) and sugar fermentation (xanthan gum). In turn, the applications of these ingredients extend to cosmetics, pharmaceuticals and industrial applications.

In recent years, there has been a strong consumer interest in processed products with a clean label or with a clear reduction of E numbers. For this reason, the consumption of glucose is stable, with a downward trend in fructose and its mixtures. On the other hand, there is a greater demand for native starches and starches modified by physical processes, as well as for certain texturizers such as pectins with a clear image of a clean product.

Cargill S.L.U.'s strategy is focused on offering its customers what they really ask for. That is why Cargill S.L.U. is clearly committed to the development of thermostable starches without chemical treatment, as well as texturizers led by our pectins. Likewise, as a company interested in protecting the environment, the Cargill Group has initiated a campaign aimed at the use of sustainable raw materials. We have a sustained increase plan to process cereals produced in a sustainable way (responsible use of water and fertilizers) and have initiated a project to help algae harvesting communities (mostly located in the third world) for the production of carrageenans.

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Vision


Being aware that Cargill's activity may eventually generate an impact on the environment, we establish specific programs to identify and characterize the different environmental aspects, direct and indirect, related to all operations, processes, products and services of the plant, considering normal, abnormal and accidental operating conditions, and taking into account the context of the organization and stakeholders, as well as the life cycle.

Based on this assessment, we identify those significant environmental aspects/impacts in which to establish environmental improvement objectives.

The main significant environmental aspects of Cargill S.L.U. are water and energy consumption, waste generation, wastewater and air pollution.

For all these significant environmental aspects, various monitoring and operational performance activities are developed, reflected in different operating procedures or instructions.

On the other hand, possible emergency situations relating to the Environment, Health and Safety are identified and evaluated in the emergency plan of each of the Cargill, S.L.U. plants, taking into account:

✓ The identification and characterization of emergencies, inside and outside the plant, related to all operations, processes, products and services of the plant, considering normal, abnormal and accidental operating conditions, as well as those caused by factors outside Cargill's own activity;

✓ Definition of the methodology and criteria of importance used in the evaluation of emergencies;

✓ Preparation of the Emergency Plan and crisis manual.

In the case of the Barcelona and Martorell plants, their Environmental Management System has been certified by a certifying entity in accordance with the UNE-EN-ISO 14001:2015 Standard.

In addition, the Barcelona plant voluntarily adhered to the EU Eco-Management and Audit Scheme (EMAS), obtaining its first EMAS certification (E-CAT-S-000013) in 2001, in compliance with Regulation (EC) No. 1221/2009, which is renewed periodically.

Cargill works to nourish the world in a safe, responsible and sustainable way. That's why we focus on creating connections because together we can transform the world. We are uniquely positioned to connect people, to make a positive impact on the planet through the products and services we provide, while advancing the UN Sustainable Development Goals.

Our key impact areas are as follows:

Cargill promotes an ongoing commitment to the environment to ensure safe, healthy and environmentally friendly workplaces by implementing and promoting a number of specific programmes around the world to protect the Environment, Health and Safety of its employees, contractors, customers, communities and all those people and surroundings that may be affected in some way by its activities.

As Cargill S.L.U., the company is committed to complying with all applicable legal requirements to prevent any harm to people, health or the environment, and is committed to continuous improvement in its environmental management systems and actions.

Deepening its responsibility in:

✓ To construct, maintain and operate plants and their facilities in order to protect the environment, human and physical resources; to provide and require the use of appropriate equipment and protective measures; and to ensure that all work, however urgent, must be carried out safely;

✓ Comply with all requirements and limits imposed by applicable national and international legislation in force, with the Corporate Environmental, Health and Safety (EHS) Requirements, as well as any other requirements agreed by the Company;

✓ Pay special attention to the prevention of all risks and accidents that may affect the Environment, Health or Safety of people and fully implement a risk identification and assessment system, as well as process control measures for all its activities and identification of possible emergency situations and prepare the actions to be taken in case of occurrence;

✓ Involve workers in the risk assessment process, in accident investigations, in the development and review of EHS policies and objectives and consult them in the event of any changes that could affect EHS;

✓ Establish continuous improvement programs, defining objectives and establishing action plans for their achievement, including allocation of resources, review and results;

✓ Work in the fields of Research & Development and Engineering for continuous improvement of products and processes in order to reduce risks and environmental impacts;

✓ Maximize production, seeking to minimize the consumption of raw and auxiliary materials, as well as the production of waste;

✓ Use energy and natural resources rationally and efficiently, reducing their consumption by optimizing planning and production systems;

✓ To reduce, as far as technically and economically feasible, the level of emissions to air, water and soil, including also odors and noise, as well as to ensure that waste is properly disposed of;

✓ Train and sensitize all personnel of their own importance in the Company through the use of internal information exchange systems in order to achieve continuous improvement in the performance of the EHS management system;

✓ Cooperate with local Authorities, inspectors and Collaborating Entities of the Administration to work together, reduce risks and minimize environmental impacts;

✓ Inform all stakeholders of the main parameters of our EHS Management System, as well as support local projects related to Safety, Health and Environment;

✓ To contribute, through the collaboration of our suppliers, to the reduction of impacts on Safety, Health and the Environment derived from the goods and services obtained from them;

✓ Establish periodic inspections to verify the effectiveness of the EHS Management System and achievement of the objectives set, as well as the supervision of overall EHS performance through appropriate inspection and control activities.

FY20 OBJECTIVES

- 5% reduction in water consumption

- 5% reduction in energy consumption

- 5% Greenhouse gas intensity

Reporting EMAS Digital System 


The present document shown on your screen corresponds to the EMAS Digital Environmental Statement of the organisation. CARGILL. It includes the complete and validated Environmental Statement of the organisation.

Social information


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Link here to our main social networks.

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Audiovisual material of interest


 2020

Workplaces
1

Workers
72

Production in tn
754000

Surface
36872 m2

LOCATION - · MAIN CENTER

Testimonials

 Indicadores globales 2020

Includes the sum of all the organisation's sites under the EMAS Register. 

ENERGY CONSUMPTION

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99999 Mwh

- Renewable Purchase %Renewable
- Photovoltaic Prod. %Photovoltaic Prod.

WATER CONSUMPTION

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 m3

- Supply network
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SPILLS

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 m3

- Public watercourse % Public watercourse % Public watercourse % Public watercourse % Public watercourse % Public watercourse
- Sewage system

CO2 EMISSIONS

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 Tn

- Indirect %Indirect
- Direct %Direct

WASTE

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 1144.85 Tn

- Hazardous % Hazardous
- Valorization 94.5

Unit values on production/performance

9 Mhw/tn p.s.

m3/tnp.s.

m3/tnp.s

Tn/tnp.s.

Tn Tn/tnp.s.

Units p.s.: Produced / Served

 Indicadores ambientales EMAS

 Análisis, planificación y desempeño ambiental

Verification records

This Digital Environmental Statement has been verified by:

- AENOR

You can download here the validation Master File:CARGILL BCN error texts
Date of last edition:
23 January, 2022 - Master File Version No.: CARGILL BCN PENDING VALIDATION

TRANSLATIONS OF THIS ENVIRONMENTAL STATEMENT: This EMAS Environmental Statement has been verified in its original language. The browsers used by stakeholders for consultation, or the Platform RightSupply itself, may automatically translate its direct transcription, without the certifying body considering its translated content as validated a priori. Methods such as sworn translation are recommended for this purpose.